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Guide to Examination

Typical Examples of Wire Rope Deterioration

1

Mechanical damage due to rope movement over sharp edge projection while under load.

Mechanical damage 9

Typical wire fractures as a result of bend fatigue.

Typical wire
2

Localized wear due to abrasion on supporting structure.

Localized wear 10

Wire fractures at the strand, or core interface, as distinct from ‘crown’ fractures.

wire fractures
3

Narrow path of wear resulting in fatigue fractures, caused by working in a grossly oversize groove, or over small support rollers.

narrow path 11

Break up of IWRC resulting from high stress application.

break up
4

Two parallel paths of broken wires indicative of bending through an undersize groove in the sheave.

two parallel 12

Looped wires as a result of torsional imbalance and/or shock loading.

looped wires
5

Severe wear, associated with high tread pressure.

severe wear 13

Typical example of localized wear and deformation.

Typical example
6

Severe wear in Langs Lay, caused by abrasion.

severe wear in langs 14

Multi strand rope ‘bird caged’ due to torsional imbalance.

multi strand rope
7

Severe corrosion.

severe corrosion 15

Protrusion of rope center resulting from build up of turn.

protrusion
8

Internal corrosion while external surface shows little evidence of deterioration.

internal corrosion 16

Substantial wear and severe internal corrosion.

substantial wear

This page reprinted with permission from Bridon American