Guide to Examination
Typical Examples of Wire Rope Deterioration
| 1 | Mechanical damage due to rope movement over sharp edge projection while under load. |  |
9 | Typical wire fractures as a result of bend fatigue. |  |
| 2 | Localized wear due to abrasion on supporting structure. |  |
10 | Wire fractures at the strand, or core interface, as distinct from ‘crown’ fractures. |  |
| 3 | Narrow path of wear resulting in fatigue fractures, caused by working in a grossly oversize groove, or over small support rollers. |  |
11 | Break up of IWRC resulting from high stress application. |  |
| 4 | Two parallel paths of broken wires indicative of bending through an undersize groove in the sheave. |  |
12 | Looped wires as a result of torsional imbalance and/or shock loading. |  |
| 5 | Severe wear, associated with high tread pressure. |  |
13 | Typical example of localized wear and deformation. |  |
| 6 | Severe wear in Langs Lay, caused by abrasion. |  |
14 | Multi strand rope ‘bird caged’ due to torsional imbalance. |  |
| 7 | Severe corrosion. |  |
15 | Protrusion of rope center resulting from build up of turn. |  |
| 8 | Internal corrosion while external surface shows little evidence of deterioration. |  |
16 | Substantial wear and severe internal corrosion. |  |
This page reprinted with permission from Bridon American